CropEnergies AG, based in Mannheim, Germany, has received approval to build a plant for the production of renewable ethyl acetate from sustainable ethanol. The plant, located in the Zeitz Chemical and Industrial Park in Elsteraue, Germany, will be the first production facility in CropEnergies' new biobased chemicals business. The total investment for the plant is estimated to be between EUR 120 and EUR 130 million, and construction is set to begin in early 2024 with commissioning scheduled for summer 2025. The plant aims to produce 50,000 tonnes of renewable ethyl acetate per year and will also generate renewable hydrogen as a co-product.
Mannheim – CropEnergies AG, Mannheim, Germany, will build a plant for the production of renewable ethyl acetate from sustainable ethanol. Foreseen location is the Zeitz Chemical and Industrial Park, Elsteraue, Germany. The supervisory board of CropEnergies has given the green light to the investment into what will be the first production plant in the new biobased chemicals business. The total investment for the new production facility will be between EUR 120 and EUR 130 million, which will be paid from the existing cash position. CropEnergies is currently engaged in the detailed and construction engineering. Ground breaking is to take place early in 2024 and the commissioning is scheduled latest for summer 2025.
The announcement marks the next step in CropEnergies’ diversification process into new markets in addition to the mobility sector. Previously this year, the company had announced the participation in several start-ups to achieve this goal. These business ventures include the production of renewable ethanol from wastes and residues, the production of solar power as well as other bioenergy ventures. Dr Stephan Meeder, CEO of CropEnergies AG: “I am very happy that we are now moving on to the next phase of building our new production site and to deliver on the promise we made with our strategy for the transformation of CropEnergies into a supplier of innovative, sustainable products made out of biomass. This is indeed one of the challenges we face today: To make the products we use more sustainable. And one way to do this is to defossilize the raw materials for those products.” CropEnergies’ renewable ethyl acetate is a sustainable alternative to fossil products and significantly reduces greenhouse gas emissions. The project aims to be profitable within two to three years after commissioning. Meeder continues: “We have set ourselves a target of reaching a ROCE of at least 15 percent for the project.” Parent company Südzucker AG’s supervisory board has also approved this project. This demonstrates the full support for CropEnergies’ strategy which is fully aligned with the “biobased chemicals” angle of the Südzucker Group Strategy 2026 PLUS.
The new production plant, which will be the first of its kind in Europe, will produce 50,000 tonnes of renewable ethyl acetate per year from sustainable ethanol using renewable energy for the process. Ethyl acetate is widely used in the production of flexible packaging and coatings, paints and adhesives, as well as in food, beverage, cosmetics and pharmaceutical applications.
Currently, ethyl acetate is produced mainly from fossil resources. In addition to significantly lowering the fossil carbon footprint of products made from it, CropEnergies’ renewable ethyl acetate produced in Germany also offers customers the opportunity to source locally in Europe, providing greater security of supply. Discussions with future customers show that there is great interest in this new, sustainable product. A production site in the Zeitz region will also contribute to additional added value in the Burgenlandkreis region and create approximately 50 jobs for highly skilled employees.
In addition to ethyl acetate, the plant will also generate renewable hydrogen as a co-product. Together with biogenic CO2 from the CropEnergies fermentation process, this can be the basis for further conversion of renewable energy into PtX (power-to-X) downstream routes, to produce e.g. eFuels.
The facility will use the production technology by Johnson Matthey, London, UK, which minimizes carbon dioxide emissions and produces ethyl acetate widely regarded as having the highest product quality on the market. The engineering partner for the construction of the plant will be De Smet Engineers & Contractors, Mont-Saint-Guibert, Belgium.