Aquafil and Genomatica have announced a partnership to create sustainable caprolactam, a key ingredient in producing sustainable nylon. The collaboration aims to develop a bioprocess to make caprolactam using plant-based renewable ingredients instead of crude oil-derived materials. This process will enable the production of more sustainable nylon products, such as carpets and apparel, without requiring any adjustments to the nylon supply chain. Aquafil, a leading producer of nylon yarn, plans to use Genomatica's technology to create more sustainable products. Other companies in the nylon value chain are invited to join the bio-nylon program and gain access to Genomatica's technologies.
Trento, Italy and San Diego, CA, - Aquafil and Genomatica have announced a multi-year agreement to create sustainable caprolactam, a key ingredient to producing 100 percent sustainable nylon. The collaboration aims to develop a commercially-advantageous bioprocess (Genomatica’s GENO CPL™process) to make caprolactam using plant-based renewable ingredients, rather than the crude oil-derived materials traditionally used by the nylon industry.
Enabling more sustainable nylon products
Used in a variety of nylon-basedproducts including carpets and apparel, caprolactam has a worldwide market of over five million tons per year. Genomatica’s GENO CPL™process aims to provide an environmentally-friendly way to make caprolactam with better economics, including for smaller-scale plants. Additionally, it will enable licensees and their customers to differentiate themselves by offering a more sustainable bio-based product whose performance will be fully comparable with nylon made from crude oil-derived caprolactam, and which will not require any machine or process adjustments by the nylon supply chain. Genomatica is the licensor of the GENO CPLTMprocess. Genomatica’s process to make biobased caprolactamaims to let Aquafil and others make more sustainable nylon apparel, carpets and fibers. Aquafil is a leading producer of nylon yarn and launched the ECONYL® Regeneration System in 2011 to produce nylon made from 100 percent regenerated waste. A large and growing number of globally recognized sportswear, fashion, luxury and carpet brands choose ECONYL® as the sustainable ingredient for their product. Like the ECONYL® process, the GENO CPL™process eliminates the significant amount of by-products common to most crude oil-derived caprolactam production, and will allow producers to diversify their sources in terms of raw material.
Opportunities for chemical producers, product makers and brands
Genomatica invites other leaders in the nylon value chain to join its bio-nylon program –and Aquafil encourages further collaborationwith supply chain partners. By joining the program, companies ranging from chemical producers and product makersto agriculture companiesand major brands can engage, influence priorities and gain access to Genomatica’s technologies and supply of bio-based chemicals.
Supporting quotes
“As proven by the success of ECONYL®, consumers and manufacturers look forward to opportunities toplay an active role inthecircular economy. We aim to be a leader of sustainability for nylon, and we are excited by the opportunity to be the first to bring the benefits ofthis new technologyto our customers, which is perfectly in line with our commitmentto creating sustainable products,” said Giulio Bonazzi, Chairman and CEO of Aquafil. “Genomatica brings the technology, innovation and track record to help us achieve this. “Visionary companies like Aquafil aredelightingcustomers and gainingmarket share through more sustainable products,” said Christophe Schilling, CEO of Genomatica. “This is another example of Genomatica applying the power of biology to rethink how widely-used chemicals can be made a better way. Just as we’ve surpassed key milestonesfor our commercial GENO BDO process and were named winner of the ICIS Innovation Awardfor our new naturally sourced butylene glycol, we now aim to bring biotechnology innovation to enable better nylon products.”