Expansion of waterborne coating production at Würzburg by BASF Coatings

At a glance

BASF Coatings has officially launched its new production and lab capacities for basecoats at its Würzburg site. The investment, amounting to around €21 million, aims to expand capacity and respond to customer demands more flexibly and quickly. The Würzburg site is celebrating 50 years of coatings production and 40 years of basecoat manufacturing. BASF's waterborne basecoat technology, developed in Würzburg, continues to set global standards in terms of product properties and ecological quality. The expansion will also allow for the production of new colors for plastic add-on parts. The capacity at the Würzburg site has been boosted by around 30%.

Würzburg - Around one and one-half years after the construction start, BASF Coatings has officially launched its new production and lab capacities for basecoats at the Würzburg site. At the opening ceremony, Dr. Stefan Marcinowski, Member of the Board of BASF SE, Dr. Walter Jouck, Würzburg Site Manager, Bernhard Zentgraf, Chairperson of BASF Coatings' works council at the Würzburg site and Würzburg Lord Mayor Georg Rosenthal recognized the significance of the investment, which amounts to around 21 million euros. "With this capacity expansion, we are making a bold statement in the face of the economic crisis," Marcinowski stressed. "We are pursuing our long-term strategy and are consistently building on our environmentally friendly waterborne basecoat technology."

The expanded lab capacities in particular will permit BASF to respond to its customers' wishes even more flexibly and quickly. In addition to marking the opening of the new facilities, BASF Coatings is celebrating two major anniversaries in Würzburg in 2009: 50 years of coatings production at the site, and 40 years of basecoat manufacturing. As Jouck put it, "The Würzburg site is the competence center for basecoats in BASF Coatings' worldwide network. This investment clearly confirms the Würzburg site's role as the cradle of BASF's waterborne basecoat."

During the mid-1980s, BASF employees in Würzburg developed the waterborne basecoat technology. Today, even 20 years later, it continues to set the global standards in terms of product properties and ecological quality. Around 50 million vehicles currently sport waterborne basecoats "Made in Würzburg," and the numbers are growing. The markets in Europe in particular, and increasingly in Asia too, are committing to environmentally friendly products. In addition, the automotive industry's demand for waterborne basecoats for coating plastic add-on parts has grown. In the future, new colors for plastic add-on parts will be produced and provided to the customers even more quickly and flexibly.

Thirty-percent increase in capacity in Würzburg

Production capacities have been expanded and state-of-the-art dispersion and dosing techniques implemented. Basecoat development has been concentrated in a newly constructed lab building. Additional application facilities have been set up to cover lab and production needs. Overall, the capacity at the Würzburg site has been boosted by around 30 percent.

Waterborne basecoats reduce environmental impact

In waterborne basecoats, water replaces the majority of the organic solvents that solventborne basecoats contain. The resulting reduction in solvent emissions means a considerably lower impact on the environment - a huge advantage of the technology. While in 1997 the rate of use of waterborne paint systems was 20 percent throughout the world, today this rate has risen to approximately 50 percent. Within BASF Coatings' global network, Würzburg plays a key role in research on and the production of waterborne basecoats. At this site, coatings are manufactured in a very efficient way using state-of-the-art processes. Würzburg is BASF's competence center for this important, environmentally friendly product.